Warehouse Stocktake Checklist: From Prep to Reconciliation
Warehouse Stocktake Checklist
1. Preparation
- Set a stocktake date and inform staff in advance.
- Pause incoming and outgoing stock movements.
- Clean and tidy the warehouse.
- Label storage areas and organize inventory logically.
- Review and print current inventory records.
- Allocate stocktaking teams and assign counting areas.
- Gather required tools: pens, clipboards, scanners, and forms.
2. Counting Process
- Use a systematic approach, such as working aisle by aisle.
- Count each item physically and compare with inventory records.
- Document discrepancies during counting.
- Mark counted items to prevent duplicate counts.
- Store completed count sheets or data securely.
3. Data Entry
- Enter counted figures into the inventory system.
- Check data entry for accuracy.
- Flag serious discrepancies for further investigation.
4. Reconciliation
- Compare physical counts with system records.
- Investigate and resolve all variances.
- Adjust inventory records to match actual stock.
- Document reasons for adjustments.
5. Review and Reporting
- Summarize findings in a clear report.
- Highlight significant issues or trends.
- Store all records for future audits.
- Discuss and implement improvements for next stocktake.