Warehouse Stocktake Checklist: From Prep to Reconciliation

Warehouse Stocktake Checklist

1. Preparation

  • Set a stocktake date and inform staff in advance.
  • Pause incoming and outgoing stock movements.
  • Clean and tidy the warehouse.
  • Label storage areas and organize inventory logically.
  • Review and print current inventory records.
  • Allocate stocktaking teams and assign counting areas.
  • Gather required tools: pens, clipboards, scanners, and forms.

2. Counting Process

  • Use a systematic approach, such as working aisle by aisle.
  • Count each item physically and compare with inventory records.
  • Document discrepancies during counting.
  • Mark counted items to prevent duplicate counts.
  • Store completed count sheets or data securely.

3. Data Entry

  • Enter counted figures into the inventory system.
  • Check data entry for accuracy.
  • Flag serious discrepancies for further investigation.

4. Reconciliation

  • Compare physical counts with system records.
  • Investigate and resolve all variances.
  • Adjust inventory records to match actual stock.
  • Document reasons for adjustments.

5. Review and Reporting

  • Summarize findings in a clear report.
  • Highlight significant issues or trends.
  • Store all records for future audits.
  • Discuss and implement improvements for next stocktake.